Since the release of 21 CFR Part 11 in 1997, the validation and verification of electronic records has been at the forefront of the Information Technology (IT), Quality Assurance (QA) and Regulatory departments of the medical device and pharmaceutical industries. From simple record control through electronic signature approval routing and automated records processing, the validation of these functions can offer a substantial challenge to the average IT or QA personnel member not familiar with computer systems validation activities. Specific to these challenges are the validation of electronic spreadsheets or forms.
The Validation Process
The FDA defines validation as "The establishing of documented evidence which provides a high degree of assurance that a specific process will consistently produce a product meeting its predetermined specifications and quality attributes." Spreadsheets and automated forms are included in this definition.
The first step of validating a spreadsheet or form is to outline the process requirements of the form or spreadsheet.
Key process requirements include:
After identifying key requirements, the next step lies in detecting critical risk areas of the form or spreadsheet process.
Key risks to consider include:
Rate each identified risk for its impact to both the overall company process operation and the validation project effort. Risks should be identified, monitored and tasks assigned to allow responsibility, mitigation, closure and/or overall resolution. Conduct a periodic status review throughout the project implementation. Document the management of these risks as part of the overall project plan (validation plan) or as a part of the specific risk management process.
The validation plan of a project identifies the base methodology used to prove that the form or spreadsheet is usable for the requirements / process. The key to the planning is identifying the following items:
Test Script and Implementation
When conducting or developing a testing method for a form or spreadsheet, the "best practice" methodology is to test using a suitable data record. Key aspects of the form or spreadsheet function and usage testing include:
Test Script Design
Design each testing script to capture the overall action, expected result, actual result and test status for each testing step. Test steps should directly relate to the key requirements defined in the requirements definition step. For a test to be considered a "PASS" during execution, the actual result must meet the expected result. Objective evidence for testing may be collected via handwritten entries, screenshots, pictures, video captures or any other method available that allows the testing record to be auditable and maintain proof of execution. Pre- and post- execution reviews are recommended to allow for approval of both the method and the executed results.
When testing is completed and the form, spreadsheet and associated processes are verified, document the results in an overall summary report. The summary report lists the outcome of the testing efforts and the project team's recommendations for either corrective action or approval of the form/spreadsheet process. The summary report, along with the validation plan, URS, risk management documentation and completed testing documentation (with objective evidence), as well as any other deliverable defined in the validation plan, is retained as evidence that can be presented at a later date to the FDA as proof of function and usability.
Going Live and Continuous Monitoring
When the validation activities are completed, the final items for consideration are the startup and maintenance activities that can affect the overall continued operation. Key considerations include:
Spreadsheet applications are widely used in the life sciences for data capture, manipulation and generating reports. These applications are considered as software by the FDA and must be validated when used in a regulated environment. Following these steps will keep companies out of the compliance gap and able to consistently meet FDA expectations.
Sidebar: Q&A - The Challenges of Preventing Non-Compliance
Before you boot up a spreadsheet program, think about how the spreadsheet will be used for validation. Use this Q&A as a springboard for consideration:
Q: What is the function of the form or spreadsheet?
A: Forms or spreadsheets used to generate records that can affect record data pertaining to the product quality MUST be validated per their applicable predicate regulations.
Q: How will the form or spreadsheet be completed?
A: The completed form or spreadsheet must be associated with an approved procedure or work instruction detailing record processing, storage, approval, retention as well as have approved training methods for personnel implementing the process.
Q: How will the blank form or spreadsheet be controlled?
A: The blank form or spreadsheet template must be maintained in a version-controlled environment to prevent unauthorized usage or modification. Additional securities may be required within the file structure to prevent editing or modification of key functions or formulas.
Q: How will the completed form or spreadsheet data be used?
A: Data integrity is a key risk for completed records. The records must be maintained according to a retention and document control policy, which prevents modifications to the documents that could obscure or destroy data. Audit history trails and version control methods can assist in achieving these issues. Additionally, companies need support systems to ensure that proper data backup and restoration functions can be conducted to ensure recovery of critical business data and quality records in the case of equipment malfunction or loss.
Q: How will the form or spreadsheet data be distributed?
A: The FDA requires that firms ensure that all electronic records are reproducible, allowing the creation of accurate and complete copies in both human readable and electronic format for audit purposes. Electronic records must be of a status to be suitable substitutes for paper or hard copy records. The key here is to prevent non-controlled copies from being distributed as hard copies can expire. Procedural rules should be in place to control hard copy distribution.
Louis Rutledge is a MasterControl expert with nearly two decades of experience in process engineering, document control implementation, software configuration management and quality management systems. He has worked for the U.S. Department of Defense and in the medical, general manufacturing, and telecommunications industries. As Director and Quality Systems Manager of the Product and Release Department of 3Com / US Robotics Residential Products, he was responsible for the lifecycle development, product realization, design team management, and controlled release of more than 200 projects in multiple product lines. Since joining MasterControl in 2001, Rutledge has led software implementation and validation projects for more than 150 customers in the United States, Canada, and United Kingdom. His expertise includes validation protocol development, ISO 9001:1994, ISO 9001:2000, ISO13485, TL9000, QS9000, 21 CFR Parts 11, 210-211, 606, and 820, Q7A, the Capability Model (CMM/CMMI) for Software Development, as well as ANSI, IEEE, and BABT specifications. Rutledge has a technical degree in electronics from the U.S. Navy and lead auditor certifications for ISO 9000 and TL9000 quality standards. He is an active member of the American Society for Quality, ISPE, and CMU SEI SEPG communities.
MasterControl Video: Professional Services Provided by MasterControl
MasterControl Video: Trouble Free Validation
|Download Free Resources|